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Home PEI/PI/PAI Best Polybenzimidazole Rods (PBI): Properties and Applications
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Best Polybenzimidazole Rods (PBI): Properties and Applications

Category: PEI/PI/PAI Tags: PBI, Polybenzimidazole, rods
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Description

Polybenzimidazole Rods Polybenzimidazole Rods Polybenzimidazole Rods

Polybenzimidazole (PBI) Rods – Unparalleled Performance in Thermoplastics

Our PBI, or Polybenzimidazole, rods represent the pinnacle of thermoplastic excellence, making them the superheroes in the world of materials. Engineered from the most high-performance thermoplastic available today, these rods are designed to withstand the harshest of operational conditions, making them the top choice for applications involving elevated temperatures, exposure to toxic substances, plasma systems, and demanding high-stress environments.

PBI Polybenzimidazole rods excel under stress levels that would overwhelm most other plastics. Celazole PBI rods exhibit superior wear resistance and load-handling capabilities when compared to any other plastic, whether reinforced or unreinforced.

PBI rods are the ultimate solution for extreme conditions, offering exceptional performance in high-temperature and high-stress environments, with or without sliding components. These applications include high-temperature slide bearings, insulation components, and parts for high vacuum setups.

Key Features:

  • Polybenzimidazole (PBI) rods possess the lowest coefficient of thermal expansion among all unfilled plastics.
  • They boast the highest compressive strength of any unfilled plastic.
  • PBI rods deliver unmatched mechanical properties, particularly above 400 degrees Fahrenheit.
  • They exhibit a remarkable heat deflection temperature of up to 800 degrees Fahrenheit.
  • PBI rods demonstrate outstanding wear and frictional characteristics.
  • They offer superior electrical insulation and dielectric properties.
  • These rods are highly pure in terms of ionic contamination.
  • They exhibit exceptional resistance to high-energy radiation.
  • PBI rods remain hydrolytically stable even after exposure to high-pressure steam or water.
  • They showcase excellent resistance to a wide range of chemicals, including oils, chlorinated solvents, hydrocarbons, alcohols, weak acids, weak bases, heat transfer fluids, and more.

When we say Celazole Polybenzimidazole PBI is the “superman” of thermoplastics, it’s not an exaggeration. To illustrate its versatility and superiority, here are some practical applications that highlight its ability to enhance production efficiency, prolong product lifespan, and drive improvements:

  1. Semiconductor components made from Celazole PBI can outlast polyimide components without the need for bushings, bolts, pins, insulators, and other supplementary elements.
  2. Aircraft engine manufacturers can rely on Celazole PBI for connectors exposed to temperatures exceeding 400 degrees Fahrenheit. Additionally, Polybenzimidazole / PBI rods are excellent candidates for electrical insulators, nose cones, and leading edges due to their exceptional heat resistance.
  3. Parts machined from Polybenzimidazole / PBI rods can replace polyimide components in gas plasma etching equipment, resulting in reduced erosion rates, fewer replacements, and minimized downtime.
  4. Metal formers can harness the ideal hardness of Celazole PBI to produce more parts per spinning wheel, enhancing the luster of their polymer-forming wheels.
  5. Airlines can lower fuel costs by substituting plastic components with Celazole PBI, which typically require steel and titanium, thereby increasing efficiency and reducing overall operational expenses.

Discover the unmatched capabilities of Polybenzimidazole (PBI) rods and elevate your materials and components to new heights of performance and durability.

Mechanical Properties

PROPERTIES

ASTM
METHOD

ENGLISH VALUE

METRIC VALUE

Tensile Strength

D-638

23 kpsi

160 MPa

Modulus

850 kpsi

5900 MPa

Elongation

3.0%

3.0%

Tensile Fatigue, % of stress to failure at
1,000,000 cycles, 1 Hz

D-638

35% (8.1 kpsi)

35% (56 MPa)

Flexural Strength

D-790

32 kpsi

220 MPa

Modulus

950 kpsi

6500 MPa

Compressive Strength (Yield)

D-695

57 kpsi

390 MPa

Compressive Strength (10% Strain)

D-695

50 kpsi

340 MPa

Compressive Modulus

D-695

850 kpsi

5900 MPa

Hardness – Rockwell M

D-785

>125

>125

– Rockwell E

D-785

104

104

– Shore D

D-2240

95

95

Izod Impact Strength (notched)

D-256

.53 ft-lb/in

30 J/m

(unnotched)

11 ft-lb/in

590J/m

Thermal Properties
Heat Deflection Temp. (264 psi; 1.8 MPa) D-648 815°F 435°C
Glass Transition DMA 800°F 427°C
Coefficient of Linear Thermal Expansion
75-300°F  (25-150°C) TMA 13 X 10-6 in/in°F 23 µm/m°C
390-570°F (200-300°C) TMA 18 X 10-6 in/in°F 33 µm/m°C
Limiting Oxygen Index D-2863 58% 58%
Thermal Conductivity 77°F (25°C) 2.8 Btu-in/hr-ft2°F 0.41 W/m°C
Electrical Properties
Dielectric Strength D-149 580 V/mil 23 KV/mm
Volume Resistivity D-257 2 X 1015 ohm-cm 2 X 1015 ohm-cm
Dissipation Factor
1 kHz D-150 0 0
10 kHz D-150 0,003 0,003
0.1 MHz D-150 0,034 0,034
Dielectric Constant
1 kHz D-150 3,4 3,4
10 kHz D-150 3,4 3,4
0.1 MHz D-150 3,3 3,3
Arc Resistance D-495 185 sec. 185 sec.
Other Properties
Specific Gravity 1,3 1,3
Coef. of Friction, Static
Aluminum 0,14 0,14
Steel 0,15 0,15
Brass 0,16 0,16
Coef. of Friction, Dynamic
Aluminum 0,16 0,16
Steel 0,16 0,16
Brass 0,18 0,18
Water Adsorption, 24 hrs at 73F D-570 0.4% 0.4%

Polybenzimidazole Rods Polybenzimidazole Rods Polybenzimidazole Rods
Grades can be used for injectionmolding Molding, Extrusion and Blow Molding Good electrical properties (4): AMECA approved grade available Food contact and pharmaceutical approved grades (5): Flame retardant high dimensional accuracy and stability (3):High-Temperature and Wear-Resistant PEEK Board Grades can be used for injection molding Molding, Extrusion and Blow Molding Good electrical High-Temperature and Wear-Resistant PEEK Board properties (4): AMECA approved grade available Food contact and pharmaceutical approved grades (5): Flame retardant





Shipping & Delivery
plastics Rods
plastics Rods

Delivery ways
By Express 1KG-100KG
By Air 100KG-500KG
By Sea >500KG
By Express(FEDEX, UPS, DHL, TNT, EMS, etc...)
---Advantage: Fast ( takes about 7 -10 days in the delivery )by door to door service ---Disadvantage: expensive By Air Transportation
---Advantage: Fast ( takes about 8 - 12 days ) and cheaper than Express. ---Disadvantage: Customer need to take the goods from the airport. By Sea( Ocean ) Transportation
---Advantage: Much cheaper than Express or Air transportation.
--- Disadvantage: Slow and customer need to take the goods from the destination port.

国内运输:
1-100公斤,快递运送。
100-1000公斤,物流托运。
1000公斤以上,专车送货。
国际运输:
1-100公斤,快递运送。
100-1000公斤,海运,陆运,铁运,联运。
1000公斤以上,海运,陆运,铁运,联运。

We highly recommend shipping plastic resin by sea! Because it can reduce a lot of costs. Our customers usually arrange orders and shipping 30 days in advance

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